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This job story focuses on the benefits of safe and accurate level detection in silos and hoppers. The customer in this study is a leading global supplier of catalysts, engineered packaging materials, and specialty construction chemicals and building materials located in the Middle Atlantic States.

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The customer was using an unsophisticated and dangerous drop-line method to get level readings in each silo. To measure the contents of a silo, an employee had to climb an outside stairway then walk on exposed catwalks. Inclement weather made the process more dangerous because workers could slip in rain or snow. The customer wanted a solution that eliminated the safety hazards and wasted labor inherent in this process. The customer also needed more accurate inventory measurements.

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AIRMATIC Application Specialists surveyed the situation to find a solution that would eliminate the safety problem, meet level detection and measurement needs, and fit the company’s budget. They decided to install a BINMASTER® SMARTBOB II, a reliable and accurate inventory management system used in a variety of industries to monitor stored powders and bulk solids.

BINMASTER’s SMARTBOB II works on a single bin, tank, or silo, or in an entire network of storage vessels. The sensor is mounted on top of the bin and automatically drops a weighted cable to the material surface to take a precise measurement. It then sends the measurement data to a readout console, allowing for greater accuracy. With the ability to manage up to 128 bins with heights up to 180 feet, the SMARTBOB II offers the strongest and smartest cable-based inventory measurement system currently on the market. This system enabled the customer to acquire an accurate bin-level reading, on demand, while also improving worker safety.

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As this case study shows, AIRMATIC’s solution succeeded and the customer immediately saw improvements in measurement accuracy and improved safety. Within four months of installation the customer purchased another system for a second silo.

If your mill is not the well-oiled machine that it should be, call us at AIRMATIC. We’ll Handle It.

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Select from Airmatic's catalog of bin level detectors and flow detectors to improve the measurement accuracy, and level detection and control of powders, bulk solids and slurries.

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